The name of the game with industrial enclosures is the capacity to protect the sensitive electronics that power industrial automation processes as well as safeguard the human beings that interact with these enclosures from electrical harm. And a large part of this protection stems from combatting the variety of harsh environmental conditions in today’s manufacturing environments, be it indoors, outdoors, or some combination of both.
In order to achieve this, automation architects need a concrete understanding of how industrial enclosures are classified based on their ability to protect the components and humans alike. For North American manufacturers, this is where the National Electrical Manufacturers Association (NEMA) ratings play a mission-critical role in helping automation architects select the right enclosure based on the production environment and potential environmental hazards to enclosure protection and/or security.
UL standards, written by Underwriters Laboratories and product certification to the standards provided by the global certification organization UL, often have NEMA ratings specified in the standard. The NEMA ratings designate the level of protection industrial enclosures provide against environmental influences such as dust, dirt, water, corrosion, ice formation, and other forms of ingress.
Let’s examine in closer detail the different levels of NEMA standards for a better understanding of the ideal enclosure for industrial manufacturing applications.
How do NEMA ratings work?
Before we look at how the NEMA system rating classifies industrial enclosures in terms of safety and protection, it’s important to understand the difference between NEMA and its close cousin, IP ratings, as confusion between the two is somewhat common.
In the most nuts-and-bolts sense, both NEMA and IP ratings classify enclosures by their ability to combat the ingress of solid and liquid particles while taking into account the potential for electrical interference or harm. NEMA ratings take into account protection and safety on a more environmental level including the potential for corrosion, damage, or harm from atmospheric conditions, and the capacity for electrical fault. Because the two systems are based on different testing parameters, there’s no direct correlation, but rather an approximate correlation between NEMA and IP ratings; they are often used in concert to more accurately and holistically ascribe protection characteristics for industrial enclosures.
In today’s global manufacturing landscape, it’s also important to note IP ratings are an international standard while NEMA ratings apply predominately to only North America.
While NEMA provides more than 600 standards for industrial enclosures and electrical cabinets, the most common NEMA ratings in today’s manufacturing space are:
- NEMA Type 1 and 2: This classification denotes an enclosure’s protection against human contact with electrically charged components in environments with dripping or light splashing water. NEMA 1 and 2 rating combats faults in normal atmospheric conditions and is suitable for use in general manufacturing applications.
- NEMA Type 3, 3X, 3S, and 3 RX:NEMA 3 ratings designate enclosures that provide weather-resistant protection. This includes industrial enclosures that are rain tight, protect against ice formation, and are resistant to corrosion while also protecting against falling dirt and other airborne particles.
- NEMA Type 4 and 4X: Engineered for indoor and outdoor use, NEMA 4 and 4X rated enclosures are watertight, dust tight, sleet-resistant, and designed to combat splashing water and/or hose-directed water streams. In addition, NEMA 4X enclosures are corrosion-resistant and are ideal for use in a variety of applications including the food and beverage industry.
- NEMA Type 5 and 12: Industrial enclosures designed under NEMA 5 and 12 standards protect against falling dirt, circulating dust, and other large airborne agents including lint, fibers, and flyings. In addition, NEMA 5 and 12 rated industrial enclosures protect against dripping and splashing water as well as non-continuous spray of non-corrosive coolants. NEMA 5 and 12 enclosures are engineered for outdoor use in such applications as material handling spacefor distribution hubs.
NEMA ratings and industrial enclosures
With an understanding of the most common NEMA ratings used in modern manufacturing, it’s important to also understand what we mean when we say industrial enclosures. Just as there is some confusion about the difference between IP and NEMA ratings, so too is confusion about what industrial enclosures, IT cabinets, and junction boxes actually are and how these different industrial housings function as part of an automated production process.
The biggest difference in discussing these different boxes or cabinets is the misinformation surrounding them. Any enclosure housing electrical or electronic components can be referred to as an industrial enclosure, so that would include junction boxes. However, IT cabinets are often misconstrued as industrial enclosures. Industrial refers more to the environment (industrial factory vs. IT data center) or the controls within (industrial controls vs. IT equipment).So, each of these terms refer to very different parts of your automation infrastructure and help manufacturers carry out very different tasks.
- Industrial enclosures house and protect the mission-critical industrial panels and control manufacturing components that help power, control, or protect (switchgear) a manufacturing operation. Often used interchangeably with electrical cabinets, industrial enclosures are used in a variety of production environments and must range in NEMA ratings based on the environment in which the enclosure is deployed. Designed and engineered for innovation, durability, and reliability, Rittal’s industrial enclosures solutions include small and compact, wallmount, modular, and unibodyto meet a variety of NEMA rating needs and industry applications.
- Junction boxes are a common element of an industrial automation infrastructure in that they house wire connections and protect these critical connections from environmental hazards that can have circuit faults, large-scale disruptions in production, and even fires. Rittal’s line of junction boxesare engineered for a wide range of industrial applications and NEMA standards to help manufacturers enclose wire connections with superior protection and durability.
- IT cabinets house and protect IT components such as Edge computing equipment designed to gather, sort, and store large amounts of data manufacturers produce via their automated production sequences. Much like industrial enclosures, Rittal’s IT cabinetscome in a variety of NEMA classifications to help manufacturers leverage data nearest the point of origin in a variety of industries and applications.
Many thanks to Rittal North America for providing this article. No matter your NEMA rating or type of enclosure need, Rittal’s innovative approach to design and engineering will help you leverage superior protection and safety in creating an industrial automation framework that promotes productivity, efficiency, and growth.