CABLE JACKET TYPES 101 – Different Wire & Cable Jacket Materials

CABLE JACKET TYPES 101

by Anixter

Almost every cable has a jacket and for good reason: jackets help me- chanically protect the insulation and conductor core of the cable.Without a jacket, cables are susceptible to abrasion, heat damage and oxidation damage, as well as weather-related damage. But not every jacket is cre- ated equal; it is imperative that each cable have the correct jacket type for each application in order for the cable to operate properly.This wire wisdom will explore some of the dif- ferent cable jacket types and provide an overview on the jackets’ mechani- cal and chemical properties.

WHAT IS A CABLE JACKET?

A jacket is the outermost layer of a cable whose primary function is to protect the insulation and conduc- tor core from external physical forc- es and chemical deterioration. In a sense, the cable jacket is the first line of mechanical defense for a cable by protecting the cable’s inner compo- nents. Cable jackets offer mechanical, moisture, flame and chemical protec- tion, while also protecting the cable from damage during or after installa- tion. It is important to note that the cable jacket has little to do with the electrical performance of the cable.

CABLE JACKET TYPES

Cable jacket types can be broken down into two categories: thermo- plastic jackets and thermoset jackets. A thermoplastic jacket is a type of ma- terial that when hot enough will melt and reform, whereas a thermoset jacket is a “set” material – it doesn’t have the ability to reform when heat- ed.There are many different types of both thermoplastic and thermoset jackets, and the options listed below are only a small array of the choices one has with cable jacket types.

Thermoplastic
PVC – Polyvinyl Chloride (PVC)

jackets, while not exhibiting a wide range of thermal characteristics, do have the ability to resist oils, acids, sunlight, heat, weathering and abra- sion. By having such strong physical assets, PVC is an ideal jacket for ca- bles that will be used for direct buri- al, street lighting and control cable. Since PVC is inherently flameretar- dant, it is the most common jacketing material for electronic cable.

Polyurethane – A polyurethane (PUR) jacket has excellent oxidation, oil, and ozone resistance, and when specially formulated, a polyurethane jacket can also have good flame re- sistance.These types of jackets also have great “memory” properties, which make it an ideal jacket for re- tractile cords

CPE – Chlorinated Polyethylene (CPE) is one of the few polymers that is available as both a thermoplastic and a thermoset jacket (thermoset CPE would be a cross-linked version). The thermoplastic CPE jacket has ex- cellent oxidation, heat, oil, weather/ sun and flame resistance. Although the thermoset version has better high-temperature properties, the thermoplastic version contains other excellent properties.

Thermoset
Neoprene – Neoprene is a syn-

thetic rubber that allows for a resil- ient jacket. By not embrittling at cold temperatures, resisting permanent deformation under heat, and resisting aging due to oxidation and sunlight, neoprene jackets are suitable for cables in rugged environments, such as mine trailing cables and dredge cables.

EPR – Ethylene Propylene Rubber (EPR), another form of synthetic rub- ber, is a type of jacket that is a modi- fied form of the EPR insulating com- pound. EPR jackets have excellent heat, abrasion, oxidation resistance and can also withstand cold tempera- tures down to -60°C.With fairly good high-temperature characteristics overall, when formulated correctly, EPR can be fairly flame retardant as well.

 

CPE – The thermoset CPE jacket (cross-linked) has excellent physical properties that make it suitable for many cable jacket applications.This polymer is resistant to ozone and ultraviolet degradation, and if prop- erly compounded, can also withstand prolonged immersion in water.With strong resistance to most acids, bases, and solvents, thermoset CPE jackets are well-suited for chemical plant use.

PROPERTIES OF CABLE JACKETS

As stated earlier, jackets provide mechanical protection to the insula- tion and conductor core. In order to provide the best possible protection for the cable, a jacket can be modified by the addition of fillers, plasticizers, activators, and inhibitors to enhance a particular physical characteristic. Some of those physical characteris- tics are as follows:

• Toughness, tear and abrasion resistance

• Flexibility during cable installation, at low temperature

• Stability over a range of temperatures

• Resistance to heat aging

• Resistance to cable deformation

• Low moisture absorption

• Oil resistance

• Resistance to abnormal concentrations of chemicals

• Weather and ultraviolet resistance

If you would like more information on cable jackets, please see the Anixter Wire and Cable Technical In- formation Handbook, as well as the IEEE 532 guide. For further informa- tion visit www.anixter.com

 

 

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